Pelican

Pelican 1600 Pluck Foam Set - 4 Piece Replacement

4.7 (62 reviews)

OEM 4-piece pluck foam replacement set for the Pelican 1600 case, letting you customize protection for any gear configuration.

$84.95*
In Stock on Amazon.com
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*Price sourced from Amazon.com. Last updated:Jun 27, 2026.Price and availability are subject to change.

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Overview

The Pelican 1600 Pluck Foam Set is a 4-piece replacement kit designed to restore or reconfigure the interior protection of your Pelican 1600 case. The set includes a convoluted (egg-crate style) lid foam that presses gently against your stored items when the case is closed, two middle pluck foam layers with pre-scored cube grids, and a flat solid bottom pad that provides a stable cushioned base. Because this is genuine Pelican OEM foam, the dimensions and density match the factory-installed foam exactly, ensuring a proper fit without trimming.

The two pluck layers are the heart of the system's customizability. Each layer features a grid of small, pre-scored foam cubes that you tear out by hand to create shaped cavities matching your specific equipment. By using one or both layers, you can accommodate gear of varying depths, from compact electronics to larger instruments or camera bodies. The convoluted lid foam on top compresses slightly to hold everything securely in place. Whether you're replacing worn-out foam or reconfiguring your case for new equipment, this set provides a clean starting point with reliable, impact-absorbing protection.

Key Features

- Pelican 1600 Pluck foam set. 4 piece foam set.

- Convoluted lid foam and flat solid bottom pad.

- Comes with 2 middle Pluck pieces.

- Pelican OEM foam.

Specifications

Brand
Pelican
Compatible Case
Pelican 1600
Pieces Included
4 (convoluted lid foam, 2 pluck foam layers, flat bottom pad)
Foam Dimensions
21.51" x 16.54"
Foam Type
Pluck (pre-scored grid) with convoluted lid
Material
OEM Pelican Foam

Pros & Cons

👍 Pros

  • Genuine Pelican OEM foam ensures exact fit and consistent density with factory originals
  • Two separate pluck layers allow customizable depth for different equipment sizes
  • Convoluted lid foam applies even pressure across the top of stored items
  • Pre-scored pluck cubes are easy to remove by hand without cutting tools

👎 Cons

  • Pluck foam removal is permanent, so mistakes in the layout cannot be undone
  • Pre-scored cube grid limits cutout precision compared to custom-cut foam solutions
  • Foam may compress and lose shape over time with heavy, frequently transported items
  • Only fits the Pelican 1600 case, so it cannot be repurposed if you switch case models

Frequently Asked Questions

This is genuine Pelican OEM foam, made from the same material used in factory-original Pelican 1600 foam sets.
The two middle pluck layers are pre-scored into small cubes that you pull apart by hand to create custom cutouts shaped to fit your specific equipment.
The set includes one convoluted (egg-crate) lid foam, two middle pluck foam layers, and one flat solid bottom pad.
No, this foam set is specifically sized at 21.51" x 16.54" to fit the Pelican 1600 case and will not properly fit other case models.
Yes, you can align the pluck patterns on both middle layers to create deeper cavities for taller items, or use a single layer for shallower gear.